You are getting a brand new and sealed 5 gallon pail of Hangsterfer’s 5080
formerly
known as 787 coolant.
5080      Micro-Emulsion
FEATURES                                                            Excellent Tool Life  Low to No Foam in High Pressure Systems  Long Lasting: Bio-Hard®  Low Residue  Very Low Consumption  Low Hydrocarbon Content
 Excellent Corrosion Protection  Chlorine-free Extreme Pressure Technology
Approved, Certified and Conforms to: Airbus, American Airlines, Boeing, Bombardier, Messier-Buggati-Dowty, Pratt & Whitney, United Technologies, Rolls Royce and Safran
GENERAL DESCRIPTION Hangsterfer’s 5080 is an advanced Vegetable-Based Micro-Emulsion approved by leading Aerospace and Medical companies. Free of Boron, Chlorine, Formaldehyde, Secondary Amines, and other Substances of Very High Concern: 5080 is sustainable and does not contain any additives that hold the risk of becoming obsolete. 5080 is Bio-Hard, so it does not grow bacteria or fungus, and subsequently does not require biocides, yet it is bio-degradable.
With low hydrocarbon content, 5080 reduces drag-out, and considerably lowers coolant consumption. Low oil content also reduces the likelihood of slippery work conditions, oil mist in the air, and increases metal chip value. The natural translucency of 5080 provides good workpiece visibility: low-to-no foam and clean windows; it’s subsequently excellent for high-pressure coolant systems and can be filtered below 5 microns without additive depletion.
5080 significantly increases tool life and surface finish, especially on Aluminum, Nickel and Titanium alloys through surface-active ingredients, efficient heat dissipation and chip evacuation. This allows the metal to flow under plastic deformation and not adhere to the tools: favoring increased speed, feed, and depth of cut, resulting in improved productivity.
5080 is non-hazardous, non-toxic, and contains no noxious chemicals. 5080 is low-odor, mild to the skin, does not damage paint, and is compatible with machine elastomers.
APPLICATIONS
Primary Secondary Boring  Honing Shaving Broaching  Deep Hole Drilling Milling Thread Cutting Punching Gear Cutting Reaming  Thread Forming Stamping Grinding Sawing Turning Wire Drawing
MATERIALS
Primary Secondary Aluminum Molybdenum Steel Cast Iron Chromium Nickel Titanium Copper Composites Powdered Metal Tungsten Plastic Magnesium Stainless Steel Zirconium Precious Metals
INSTRUCTIONS  Initial Charge:  Always pre-mix coolant before adding to the machine sump. For best results, a Hangsterfer’s recommended proportioning unit should be used. When mixing coolant by hand it is important to add the concentrate to the water, and then agitate. Confirm coolant concentration with a calibrated refractometer. Charge the machine at the desired coolant concentration, and check the concentration regularly.  Maintenance:  After the initial charge, add make-up as needed to maintain the desired concentration. Avoid adding straight concentrate or water to the machine. Make-up should be added at one-fourth the desired concentration (i.e. Initial = 6%, Make-up = 1.5%). Concentration     In-Use: For general machining and grinding, 4-8%; for heavy duty applications, 6-12% may be required.
MAINTENANCE
5080 is a Bio-Hard micro-emulsion designed to control the growth of bacteria and fungus. Regular maintenance is required for maximum performance. Concentration should be monitored regularly with a calibrated refractometer. When adjustments in concentration are required, use quality, potable water. If treated water is required, use reverse osmosis (R/O). Avoid adding straight concentrate or water to the machine. In part, to fight bacterial growth, it is important to keep the coolant moving; additionally, tramp oil and metal debris should be removed from the coolant regularly. The coolant system should be kept free of cleaners, solvents, and other contaminants. When a cleaner is required, Hangsterfer’s recommends   Res-X® coolant compatible cleaner for cleaning in and around the machine. Hangsterfer’s also offers a full line of machine lubricants for optimal coolant compatibility.
PRODUCT CHARACTERISTICS:   5080  Form Liquid  Specific Gravity 1.01 Color Amber  Viscosity:  SUS @ 100°F  134 Odor Mild Viscosity:  cSt @ 40°C 28 Flash Point, COC: °F/°C Non-Flammable  pH @ 10% 9.4 Fire Point, COC: °F/°C Non-Flammable  Chlorine No Pour Point: °F/°C 32 °F/ 0 °C  Sulfur No
WASTE TREATMENT
If and when it is necessary to dispose of the waste coolant, the amount of coolant waste can be greatly reduced by separating the water from the oil and various contaminants which accumulate through normal machining: often reducing waste disposal by more than 80%. Hangsterfer’s recommends ultra-filtration, chemical treatment, or evaporation for removal of fats, oils, greases, and heavy metals, prior to disposal of the water phase. After approval by your local, state, or federal authorities, the waste water may be sewered, and the separated oils removed for recycling or disposal.